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custom molded rubber parts-47

Customize Molded Rubber Parts

Home >  Products >  Rubber Seal Products >  Customize Molded Rubber Parts

Custom Molded Rubber Parts

1.Raw-Material Brand: 

 DuPont (US) / Dow Corning (Germany) / Bayer (Germany) / 3M

2.Type:

Custom

3.Material Type: 

NBR / FKM / Silicone/EPDM/HNBR/CR/ACM...

4.Size: 

Customize

5.Products Application

Metallurgical, chemical, engineering, construction, mining, petroleum machinery

6.Color: 

Black, white, red,  or any customize

7.Parameters: 

Temperature from -60° C to +220° C in different material

8.Factory Certificate

IATF 16949:2016 and ISO9001, ISO14001 certificated

9.Product Certificate

KTW-W270/ Watermark/ LFGB / RoHs/REACH/FDA

  • Description
  • Advantages
  • Parameters
  • Process Flow Chart
  • Applications
  • Video
  • Why Choose BOMAN?
  • FAQ
  • Related Products

Description:

Rubber parts refer to various components made from rubber materials that are used in a wide range of industries and applications. It was find applications across numerous industries due to their versatility and ability to provide sealing, vibration isolation, cushioning, insulation, and other functional properties

Advantages:

1.Flexibility and Elasticity: Rubber is a highly flexible and elastic material, allowing rubber parts to deform and return to their original shape without permanent deformation. This flexibility enables rubber parts to conform to irregular surfaces, absorb shocks and vibrations, and accommodate movement or expansion.

2.Excellent Sealing Properties: Rubber parts, such as seals, gaskets, and O-rings, offer exceptional sealing capabilities. They create a reliable and tight seal between mating surfaces, preventing leakage of fluids, gases, or contaminants. Rubber's inherent resilience allows it to maintain an effective seal even under varying temperatures, pressures, or dynamic conditions.

3.Chemical Resistance: Rubber parts can exhibit excellent resistance to a wide range of chemicals, including oils, solvents, acids, bases, and fuels. This resistance ensures the integrity and longevity of rubber components when exposed to harsh or corrosive environments, making them suitable for applications in automotive, industrial, and chemical industries.

4.Durable and Long-Lasting: Rubber parts are known for their durability and long service life. Rubber is resistant to abrasion, wear, and degradation from weathering, UV radiation, and ozone exposure. This durability makes rubber parts suitable for applications that require reliability and extended performance.

5.Vibration and Noise Dampening: Rubber parts possess inherent vibration isolation properties due to their resilience and elasticity. They can effectively absorb and dampen vibrations, reducing noise transmission and preventing damage to equipment or structures. Rubber mounts, bushings, and isolators are commonly used to isolate vibrations in automotive, machinery, and construction applications.

6.Thermal Insulation: Rubber has good thermal insulation properties, making rubber parts suitable for applications that require heat or cold insulation. Rubber gaskets, seals, and insulating components help to maintain temperature stability, prevent heat loss or gain, and protect against thermal fluctuations.

7.Electrical Insulation: Rubber is an excellent electrical insulator, making rubber parts valuable in electrical and electronic applications. Rubber seals, grommets, and insulating components provide electrical insulation, preventing electrical leakage, short circuits, and other electrical issues.

8.Versatility and Customizability: Rubber parts can be custom-designed and manufactured to meet specific application requirements. They can be molded, extruded, or shaped into various forms, sizes, and profiles to suit different sealing, cushioning, or protection needs. Rubber compounds can also be formulated with specific properties such as hardness, temperature resistance, or chemical resistance to match application demands.

9.Cost-Effective Solution: Rubber parts often offer a cost-effective solution for sealing, cushioning, and insulation needs. Rubber is readily available, and manufacturing processes like molding and extrusion enable efficient production of rubber components in large quantities. Additionally, rubber parts' durability and long service life contribute to reduced maintenance and replacement costs.

Parameters

图片1(127c3e9c25).png图片2(7122f4f164).png图片3(9486fd31f5).png图片4(f086dde13b).png

Process Flow Chart

steps The process flow Process flow name Machinery and equipment/measuring equipment features Special features symbols note
product product  
1
Rubber material visual / / /
2

IQC Hardness tester hardness /
Tensile machine Tensile strength                 / /
Tensile machine elongation / /
hydrometer The proportion of / /
Aging test chamber The compression permanent deformation / /
3
Mixing mixer / Material thicknessmm /
4
IQC rheometer TS2 / /
TS50 / /
TS90 / /
Hardness tester hardness /
5
Cutting edge
/blanking
Cutting machine / Is long /
Material weight /
6


moulding 300 t hot molding machine, automatic monitoring / The molding pressure (kgcm2)
/ Molding time
/ Mold temperature
visual appearance / /
Hardness tester hardness /
The projector/caliper size /
7
IPQC visual appearance / /
Hardness tester hardness /
The projector/caliper size /
8
deflashing visual appearance / /
Automatic disassembly machine / speed /
/ time /
9
QC Scissors/knife appearance / /

steps The process flow Process flow name Machinery and equipment/measuring equipment features Special features symbols     note
product process  
10
FQC visual appearance / /
Hardness tester hardness /
The projector/caliper size /
11
cleaning Plastic basket / / / Manual cleaning
/ / /
/ / /
12
Post curing The oven / time
/ The temperature
13
Packing Electronic says Single - / /
Baling press The number of / /
The printer The labe / /
visual The cartons / /
14
OQC visual appearance / /
Hardness tester hardness /
The projector/caliper size /
visual check / /
visual weighing / /
15 Warehousing
/delivery
transport cart Delivery note / /
Courier / /
Put in storage / /
note 1.“◇”Said inspection、“□”Said processing、“↓”Said handling、“△”Said storage、“▲”Said reworking/repairing
2.“★”Said product function and process of key special feature symbol;

图片7.png图片8.png

Applications

1.Automotive Industry Seal: Rubber parts have extensive use in the automotive sector. They are employed in various applications such as seals, gaskets, O-rings, bushings, mounts, hoses, and belts. Rubber parts ensure proper sealing, vibration isolation, noise reduction, fluid transfer, and power transmission in engines, suspension systems, HVAC systems, and other automotive components.

2.Industrial Machinery and Equipment Seal: Rubber parts play a crucial role in industrial machinery and equipment for sealing, vibration isolation, and protection. They can be found in pumps, valves, seals, conveyors, couplings, and various other machinery components. Rubber parts ensure reliable operation, prevent leaks, absorb vibrations, and protect sensitive equipment from shocks and impacts.

3.Plumbing and HVAC Systems: Rubber parts are utilized in plumbing and HVAC systems for sealing, insulation, and vibration isolation. They are used in pipes, fittings, valves, pumps, and HVAC components to provide leak-free connections, thermal insulation, and dampening of vibrations and noise.

4.Electrical and Electronics: Rubber parts find applications in the electrical and electronics industry for insulation, protection, and sealing. They are used in cables, connectors, switches, electronic enclosures, and electrical components to provide electrical insulation, prevent moisture ingress, and ensure proper sealing against dust and contaminants.

5.Aerospace and Aviation: Rubber parts are employed in the aerospace and aviation industry for various critical applications. They can be found in aircraft engines, seals, gaskets, O-rings, vibration dampeners, and hydraulic systems. Rubber parts ensure reliable sealing, vibration control, and fluid transfer in aircraft components and systems.

6.Construction and Infrastructure Seal: Rubber parts are used in the construction and infrastructure sectors for sealing, insulation, and protection. They can be found in building expansion joints, window and door seals, roofing systems, bridge bearings, and anti-vibration pads. Rubber parts provide water resistance, thermal insulation, structural integrity, and dampening of vibrations.

7.Medical and Pharmaceutical: Rubber parts have applications in the medical and pharmaceutical industries. They are used in medical devices, equipment, and pharmaceutical processing equipment. Rubber parts can provide seals, gaskets, tubing, and diaphragms that meet stringent requirements for biocompatibility, chemical resistance, and sterilization.

8.Consumer Goods Seal: Rubber parts are present in various consumer goods for sealing, cushioning, and protection. They can be found in appliances, electronics, sporting equipment, toys, and furniture. Rubber parts ensure proper sealing, shock absorption, vibration dampening, and safety features in consumer products.

9.Marine and Offshore Applications: Rubber parts are used in marine and offshore environments for their resistance to water, salt, and harsh conditions. They can be found in boat and ship components, offshore platforms, and marine equipment. Rubber parts provide sealing, cushioning, and protection against water ingress, corrosion, and impacts.

 

Video

Why Choose BOMAN?

1. We are professional RUBBER SEAL manufacturer and have more than 15 years export experience in different market.
2. Have excellent quality and serving several global top 500 companies. 
3. Have a strong technical team can customize rubber raw-material formula according to different needs. 

4. Have perfect After-Sales team, once cargo have problem will be 100% recall in the first time. 
5. Have own mold department can finished mold process in very fast time and accept any high difficult mold. 
6. Factory have IATF 16949:2016 certificated and product with: KTW-W270/ Watermark/ LFGB / RoHs/REACH/FDA certificated.

FAQ

  • Q: What about your product MOQ?

    A: Different product the MOQ was different, usually one size order amount match 150USD.

  • Q: Supply OEM service?

    A: Yes, we have OEM/ODM service.

  • Q: What about your payment terms?

    A: 30% T/T deposit in advance, 70% balance before shipment after presentation of ready cargo. Old customer no need advance desposit payment.

  • Q: What about your order lead time?

    A: Usually it was 15-20days finished order, if summer season due to high temperature the lead time need 30days

  • Q: Can you supply free samples?

    A: Yes, once order make sure we can supply free samples and afford delivery cost.

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