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1.Raw-Material Brand: | DuPont (US) / Dow Corning (Germany) / Bayer (Germany) / 3M |
2.Products: | Tubing and Hoses, Bakeware and Kitchenware, Medical Devices... |
3.Material Type: | Silicone. |
4 Size: | According to Drawing Custom |
5.Products Application | Household, Kitchen, Automotive, Seal... |
6.Color: | Black, white, red, green, or any customize |
7.Parameters: | Temperature from -50° C to +300° C |
8.Factory Certificate | IATF 16949:2016, ISO9001, ISO14001 certificated |
9.Product Certificate | KTW-W270/ Watermark/ LFGB / RoHs/REACH/FDA |
1. Temperature Resistance: Silicone exhibits exceptional temperature resistance, allowing it to withstand both high and low temperatures without losing its physical properties. Silicone can withstand extreme heat up to 200-300°C (392-572°F) and extreme cold down to -50°C (-58°F). This makes it suitable for applications where temperature fluctuations or exposure to heat sources are involved.
2. Flexibility and Elasticity: Silicone is highly flexible and elastic, allowing it to be easily molded into different shapes and forms. It maintains its flexibility and elasticity over a wide range of temperatures, making it ideal for applications that require deformation and movement, such as seals, gaskets, and flexible tubing.
3. Chemical Resistance: Silicone exhibits excellent resistance to a wide range of chemicals, including acids, bases, solvents, and oils. This chemical resistance makes silicone products suitable for applications where exposure to corrosive or harsh substances is common, such as in the chemical industry or automotive applications.
4. Waterproof and Moisture Resistance: Silicone is inherently waterproof and provides an effective barrier against moisture and water. This property makes silicone products ideal for applications requiring sealing or protection against moisture ingress, such as in electronic devices, outdoor equipment, and sealing applications.
5. Electrical Insulation: Silicone is a good electrical insulator, making it suitable for applications where electrical insulation is required. Silicone products, such as wires, cables, and electrical connectors, provide insulation and protection against electrical current and potential leakage.
6. Biocompatibility: Silicone is biocompatible and widely used in medical and healthcare applications. It is non-toxic, hypoallergenic, and does not react with body tissues, making it suitable for medical implants, prosthetics, wound dressings, and various medical devices.
7. Easy to Clean and Maintain: Silicone products are easy to clean due to their non-stick properties. They can be easily wiped clean or washed with soap and water. Additionally, silicone is resistant to staining, odor absorption, and microbial growth, making it hygienic and easy to maintain.
8. Longevity and Durability: Silicone products are known for their durability and longevity. They can withstand repeated use, wear, and tear without significant degradation of their properties. Silicone's resistance to UV radiation and weathering further contributes to its long-lasting performance.
9. Versatility: Silicone is a versatile material that can be molded, extruded, and fabricated into various shapes, sizes, and forms. It can be customized to meet specific application requirements, making it suitable for a wide range of industries and consumer products.
steps | The process flow | Process flow name | Machinery and equipment/measuring equipment | features | Special features symbols | note | ||||
product | product | |||||||||
1 |
| Rubber material | visual | / | / | / | ||||
2 |
| IQC | Hardness tester | hardness | / | ★ | ||||
Tensile machine | Tensile strength | / | / | |||||||
Tensile machine | elongation | / | / | |||||||
hydrometer | The proportion of | / | / | |||||||
Aging test chamber | The compression permanent deformation | / | / | |||||||
3 |
| Mixing | mixer | / | Material thicknessmm | / | ||||
4 |
| IQC | rheometer | TS2 | / | / | ||||
TS50 | / | / | ||||||||
TS90 | / | / | ||||||||
Hardness tester | hardness | / | ★ | |||||||
5 |
| Cutting edge | Cutting machine | / | Is long | / | ||||
Material weight | / | |||||||||
6 |
| moulding | 300 t hot molding machine, automatic monitoring | / | The molding pressure (kgcm2) | ★ | ||||
/ | Molding time | ★ | ||||||||
/ | Mold temperature | ★ | ||||||||
visual | appearance | / | / | |||||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
7 |
| IPQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
8 |
| deflashing | visual | appearance | / | / | ||||
Automatic disassembly machine | / | speed | / | |||||||
/ | time | / | ||||||||
9 |
| QC | Scissors/knife | appearance | / | / | ||||
steps | The process flow | Process flow name | Machinery and equipment/measuring equipment | features | Special features symbols | note | ||||
product | process | |||||||||
10 |
| FQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
11 |
| cleaning | Plastic basket | / | / | / | Manual cleaning | |||
/ | / | / | ||||||||
/ | / | / | ||||||||
12 |
| Post curing | The oven | / | time | ★ | ||||
/ | The temperature | ★ | ||||||||
13 |
| Packing | Electronic says | Single - | / | / | ||||
Baling press | The number of | / | / | |||||||
The printer | The labe | / | / | |||||||
visual | The cartons | / | / | |||||||
14 |
| OQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
visual | check | / | / | |||||||
visual | weighing | / | / | |||||||
15 | □ | Warehousing | transport cart | Delivery note | / | / | ||||
Courier | / | / | ||||||||
Put in storage | / | / | ||||||||
note |
| |||||||||
2．“★”Said product function and process of key special feature symbol； | ||||||||||
1. Seals and Gaskets: Silicone seals and gaskets are widely used in automotive, aerospace, industrial, and household applications. They provide reliable sealing and protection against leaks, moisture, and contaminants.
2. Electrical and Electronic Components: Silicone is used in the production of electrical insulation materials such as wires, cables, connectors, and insulating coatings. It offers excellent electrical insulation properties, thermal stability, and resistance to moisture and chemicals.
3. Medical and Healthcare Products: Silicone is extensively used in the medical industry due to its biocompatibility and safety. It is used in medical implants, prosthetics, catheters, tubing, wound dressings, and other medical devices.
4. Kitchenware and Bakeware: Silicone is a popular choice for kitchen utensils, baking mats, molds, spatulas, and food storage containers. It offers non-stick properties, heat resistance, flexibility, and easy cleaning.
5. Automotive Components: Silicone is used in automotive applications such as gaskets, seals, hoses, connectors, and engine components. Its temperature resistance, durability, and chemical stability make it suitable for engine gaskets, radiator hoses, and electrical connectors.
6. Construction and Building Materials: Silicone is used in construction and building applications for sealants, adhesives, weatherstripping, and coatings. Silicone sealants provide weatherproofing, flexibility, and adhesion properties, making them ideal for window glazing, curtain walls, and expansion joints.
7. Personal Care and Cosmetic Products: Silicone is found in various personal care and cosmetic products, including shampoos, conditioners, moisturizers, creams, and makeup. It provides a smooth, silky texture and enhances product spreadability.
8. Industrial and Mechanical Applications: Silicone products find use in industrial applications such as lubricants, coatings, mold release agents, and O-rings. Silicone-based lubricants offer temperature resistance and reduce friction in mechanical systems.
9. Outdoor and Recreational Equipment: Silicone is used in outdoor and recreational equipment due to its durability and weather resistance. It can be found in products such as protective coatings, gaskets for water-resistant devices, diving masks, and outdoor apparel.
10. Aerospace and Aviation: Silicone products are utilized in the aerospace and aviation industry for applications such as seals, gaskets, insulation, adhesives, and coatings. Silicone's temperature resistance and stability make it suitable for aircraft components exposed to extreme conditions.
1.Raw-Material Brand: | DuPont (US) / Dow Corning (Germany) / Bayer (Germany) / 3M |
2.Products: | Tubing and Hoses, Bakeware and Kitchenware, Medical Devices... |
3.Material Type: | Silicone. |
4 Size: | According to Drawing Custom |
5.Products Application | Household, Kitchen, Automotive, Seal... |
6.Color: | Black, white, red, green, or any customize |
7.Parameters: | Temperature from -50° C to +300° C |
8.Factory Certificate | IATF 16949:2016, ISO9001, ISO14001 certificated |
9.Product Certificate | KTW-W270/ Watermark/ LFGB / RoHs/REACH/FDA |
1. Temperature Resistance: Silicone exhibits exceptional temperature resistance, allowing it to withstand both high and low temperatures without losing its physical properties. Silicone can withstand extreme heat up to 200-300°C (392-572°F) and extreme cold down to -50°C (-58°F). This makes it suitable for applications where temperature fluctuations or exposure to heat sources are involved.
2. Flexibility and Elasticity: Silicone is highly flexible and elastic, allowing it to be easily molded into different shapes and forms. It maintains its flexibility and elasticity over a wide range of temperatures, making it ideal for applications that require deformation and movement, such as seals, gaskets, and flexible tubing.
3. Chemical Resistance: Silicone exhibits excellent resistance to a wide range of chemicals, including acids, bases, solvents, and oils. This chemical resistance makes silicone products suitable for applications where exposure to corrosive or harsh substances is common, such as in the chemical industry or automotive applications.
4. Waterproof and Moisture Resistance: Silicone is inherently waterproof and provides an effective barrier against moisture and water. This property makes silicone products ideal for applications requiring sealing or protection against moisture ingress, such as in electronic devices, outdoor equipment, and sealing applications.
5. Electrical Insulation: Silicone is a good electrical insulator, making it suitable for applications where electrical insulation is required. Silicone products, such as wires, cables, and electrical connectors, provide insulation and protection against electrical current and potential leakage.
6. Biocompatibility: Silicone is biocompatible and widely used in medical and healthcare applications. It is non-toxic, hypoallergenic, and does not react with body tissues, making it suitable for medical implants, prosthetics, wound dressings, and various medical devices.
7. Easy to Clean and Maintain: Silicone products are easy to clean due to their non-stick properties. They can be easily wiped clean or washed with soap and water. Additionally, silicone is resistant to staining, odor absorption, and microbial growth, making it hygienic and easy to maintain.
8. Longevity and Durability: Silicone products are known for their durability and longevity. They can withstand repeated use, wear, and tear without significant degradation of their properties. Silicone's resistance to UV radiation and weathering further contributes to its long-lasting performance.
9. Versatility: Silicone is a versatile material that can be molded, extruded, and fabricated into various shapes, sizes, and forms. It can be customized to meet specific application requirements, making it suitable for a wide range of industries and consumer products.
steps | The process flow | Process flow name | Machinery and equipment/measuring equipment | features | Special features symbols | note | ||||
product | product | |||||||||
1 |
| Rubber material | visual | / | / | / | ||||
2 |
| IQC | Hardness tester | hardness | / | ★ | ||||
Tensile machine | Tensile strength | / | / | |||||||
Tensile machine | elongation | / | / | |||||||
hydrometer | The proportion of | / | / | |||||||
Aging test chamber | The compression permanent deformation | / | / | |||||||
3 |
| Mixing | mixer | / | Material thicknessmm | / | ||||
4 |
| IQC | rheometer | TS2 | / | / | ||||
TS50 | / | / | ||||||||
TS90 | / | / | ||||||||
Hardness tester | hardness | / | ★ | |||||||
5 |
| Cutting edge | Cutting machine | / | Is long | / | ||||
Material weight | / | |||||||||
6 |
| moulding | 300 t hot molding machine, automatic monitoring | / | The molding pressure (kgcm2) | ★ | ||||
/ | Molding time | ★ | ||||||||
/ | Mold temperature | ★ | ||||||||
visual | appearance | / | / | |||||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
7 |
| IPQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
8 |
| deflashing | visual | appearance | / | / | ||||
Automatic disassembly machine | / | speed | / | |||||||
/ | time | / | ||||||||
9 |
| QC | Scissors/knife | appearance | / | / | ||||
steps | The process flow | Process flow name | Machinery and equipment/measuring equipment | features | Special features symbols | note | ||||
product | process | |||||||||
10 |
| FQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
11 |
| cleaning | Plastic basket | / | / | / | Manual cleaning | |||
/ | / | / | ||||||||
/ | / | / | ||||||||
12 |
| Post curing | The oven | / | time | ★ | ||||
/ | The temperature | ★ | ||||||||
13 |
| Packing | Electronic says | Single - | / | / | ||||
Baling press | The number of | / | / | |||||||
The printer | The labe | / | / | |||||||
visual | The cartons | / | / | |||||||
14 |
| OQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
visual | check | / | / | |||||||
visual | weighing | / | / | |||||||
15 | □ | Warehousing | transport cart | Delivery note | / | / | ||||
Courier | / | / | ||||||||
Put in storage | / | / | ||||||||
note |
| |||||||||
2．“★”Said product function and process of key special feature symbol； | ||||||||||
1. Seals and Gaskets: Silicone seals and gaskets are widely used in automotive, aerospace, industrial, and household applications. They provide reliable sealing and protection against leaks, moisture, and contaminants.
2. Electrical and Electronic Components: Silicone is used in the production of electrical insulation materials such as wires, cables, connectors, and insulating coatings. It offers excellent electrical insulation properties, thermal stability, and resistance to moisture and chemicals.
3. Medical and Healthcare Products: Silicone is extensively used in the medical industry due to its biocompatibility and safety. It is used in medical implants, prosthetics, catheters, tubing, wound dressings, and other medical devices.
4. Kitchenware and Bakeware: Silicone is a popular choice for kitchen utensils, baking mats, molds, spatulas, and food storage containers. It offers non-stick properties, heat resistance, flexibility, and easy cleaning.
5. Automotive Components: Silicone is used in automotive applications such as gaskets, seals, hoses, connectors, and engine components. Its temperature resistance, durability, and chemical stability make it suitable for engine gaskets, radiator hoses, and electrical connectors.
6. Construction and Building Materials: Silicone is used in construction and building applications for sealants, adhesives, weatherstripping, and coatings. Silicone sealants provide weatherproofing, flexibility, and adhesion properties, making them ideal for window glazing, curtain walls, and expansion joints.
7. Personal Care and Cosmetic Products: Silicone is found in various personal care and cosmetic products, including shampoos, conditioners, moisturizers, creams, and makeup. It provides a smooth, silky texture and enhances product spreadability.
8. Industrial and Mechanical Applications: Silicone products find use in industrial applications such as lubricants, coatings, mold release agents, and O-rings. Silicone-based lubricants offer temperature resistance and reduce friction in mechanical systems.
9. Outdoor and Recreational Equipment: Silicone is used in outdoor and recreational equipment due to its durability and weather resistance. It can be found in products such as protective coatings, gaskets for water-resistant devices, diving masks, and outdoor apparel.
10. Aerospace and Aviation: Silicone products are utilized in the aerospace and aviation industry for applications such as seals, gaskets, insulation, adhesives, and coatings. Silicone's temperature resistance and stability make it suitable for aircraft components exposed to extreme conditions.
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