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1.Raw-Material Brand: | DuPont (US) / Dow Corning (Germany) / Bayer (Germany) / 3M |
2.Type: | Round |
3.Material Type: | NBR / FKM / Silicone/EPDM/EVA. |
4.Size: | Standard and Customize |
5.Products Application | Metallurgical, chemical, engineering, construction, mining, petroleum machinery |
6.Color: | Black, white, red, or any customize |
7.Parameters: | Temperature from -60° C to +220° C in different material |
8.Factory Certificate | IATF 16949:2016 and ISO9001, ISO14001 certificated |
9.Product Certificate | KTW-W270/ Watermark/ LFGB / RoHs/REACH/FDA |
1. Elasticity and Flexibility: Rubber balls are highly elastic and flexible, allowing them to be compressed or deformed and then quickly returning to their original shape. This property is crucial for applications that involve repeated compression and expansion.
2. Sealing Capabilities: Rubber balls are used for sealing applications in valves, pumps, and other fluid handling systems. They provide effective sealing against leaks and prevent the flow of fluids in specific directions.
3. Shock Absorption: Rubber balls have shock-absorbing properties, making them suitable for applications where impact protection or vibration dampening is required. They absorb and dissipate energy, reducing the risk of damage.
4. Friction Reduction: Rubber balls can reduce friction and wear between moving parts, which is beneficial in applications that involve contact with other surfaces, such as conveyor systems or industrial machinery.
5. Temperature Tolerance: Depending on the type of rubber, rubber balls can exhibit good temperature tolerance, maintaining their properties over a range of temperatures. Some rubber materials are suitable for both low and high-temperature environments.
6. Chemical Resistance: Certain rubber materials are resistant to various chemicals, acids, and solvents. This makes them suitable for applications where exposure to different substances is likely.
7. Electrical Insulation: Many rubber materials have good electrical insulation properties, making them useful for applications where non-conductivity is required, such as in electrical components or insulators.
8. Biocompatibility: Some rubber materials are biocompatible and safe for use in medical and healthcare applications, making them suitable for medical devices and equipment.
steps | The process flow | Process flow name | Machinery and equipment/measuring equipment | features | Special features symbols | note | ||||
product | product | |||||||||
1 | □ | Rubber material | visual | / | / | / | ||||
2 | ◇ | IQC | Hardness tester | hardness | / | ★ | ||||
Tensile machine | Tensile strength | / | / | |||||||
Tensile machine | elongation | / | / | |||||||
hydrometer | The proportion of | / | / | |||||||
Aging test chamber | The compression permanent deformation | / | / | |||||||
3 | □ | Mixing | mixer | / | Material thicknessmm | / | ||||
4 | ◇ | IQC | rheometer | TS2 | / | / | ||||
TS50 | / | / | ||||||||
TS90 | / | / | ||||||||
Hardness tester | hardness | / | ★ | |||||||
5 | □ | Cutting edge /blanking | Cutting machine | / | Is long | / | ||||
Material weight | / | |||||||||
6 | □ | moulding | 300 t hot molding machine, automatic monitoring | / | The molding pressure (kgcm2) | ★ | ||||
/ | Molding time | ★ | ||||||||
/ | Mold temperature | ★ | ||||||||
visual | appearance | / | / | |||||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
7 | □ | IPQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
8 | □ | deflashing | visual | appearance | / | / | ||||
Automatic disassembly machine | / | speed | / | |||||||
/ | time | / | ||||||||
9 | □ | QC | Scissors/knife | appearance | / | / |
steps | The process flow | Process flow name | Machinery and equipment/measuring equipment | features | Special features symbols | note | ||||
product | process | |||||||||
10 | ◇ | FQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
11 | □ | cleaning | Plastic basket | / | / | / | Manual cleaning | |||
/ | / | / | ||||||||
/ | / | / | ||||||||
12 | □ | Post curing | The oven | / | time | ★ | ||||
/ | The temperature | ★ | ||||||||
13 | □ | Packing | Electronic says | Single - | / | / | ||||
Baling press | The number of | / | / | |||||||
The printer | The labe | / | / | |||||||
visual | The cartons | / | / | |||||||
14 | ◇ | OQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
visual | check | / | / | |||||||
visual | weighing | / | / | |||||||
15 | □ | Warehousing /delivery | transport cart | Delivery note | / | / | ||||
Courier | / | / | ||||||||
Put in storage | / | / | ||||||||
note | 1.“◇”Said inspection、“□”Said processing、“↓”Said handling、“△”Said storage、“▲”Said reworking/repairing | |||||||||
2.“★”Said product function and process of key special feature symbol; |
Valves and Fluid Control:
Rubber balls are used in check valves, ball valves, and other types of valves to create a reliable seal and control the flow of liquids and gases.
Pumps and Pump Systems:
Rubber balls are used as valve components and diaphragms in pumps to create pressure differentials and control fluid movement.
Sealing Applications:
Rubber balls are employed as sealing elements in applications where leakage prevention is crucial, such as gaskets, seals, and closures.
Bearings and Bushings:
Rubber balls are used in anti-vibration mounts, shock absorbers, and bearings to dampen vibrations and reduce friction.
Conveyor Systems:
Rubber balls can be used in conveyor systems to create a buffer between moving parts, reduce friction, and prevent damage.
Noise Dampening:
Rubber balls are used in various applications to dampen noise and vibrations, such as in machinery, automotive parts, and industrial equipment.
Sports and Recreation:
Rubber balls are commonly used in sports equipment such as soccer balls, basketballs, tennis balls, and golf balls.
Medical Devices:
Rubber balls find applications in medical devices such as check valves, surgical instruments, and components of medical equipment.
Laboratory Equipment:
Rubber balls are used in laboratory equipment for mixing, stirring, and agitating substances in containers.
Automotive Industry:
Rubber balls are used in automotive applications for various purposes, including sealing, damping, and control mechanisms.
Consumer Products:
Rubber balls are used in a variety of consumer products like toys, erasers, doorstops, and furniture bumpers.
Aerospace and Aviation:
Rubber balls can be used in aerospace applications for sealing, vibration damping, and other specialized needs.
1.Raw-Material Brand: | DuPont (US) / Dow Corning (Germany) / Bayer (Germany) / 3M |
2.Type: | Round |
3.Material Type: | NBR / FKM / Silicone/EPDM/EVA. |
4.Size: | Standard and Customize |
5.Products Application | Metallurgical, chemical, engineering, construction, mining, petroleum machinery |
6.Color: | Black, white, red, or any customize |
7.Parameters: | Temperature from -60° C to +220° C in different material |
8.Factory Certificate | IATF 16949:2016 and ISO9001, ISO14001 certificated |
9.Product Certificate | KTW-W270/ Watermark/ LFGB / RoHs/REACH/FDA |
1. Elasticity and Flexibility: Rubber balls are highly elastic and flexible, allowing them to be compressed or deformed and then quickly returning to their original shape. This property is crucial for applications that involve repeated compression and expansion.
2. Sealing Capabilities: Rubber balls are used for sealing applications in valves, pumps, and other fluid handling systems. They provide effective sealing against leaks and prevent the flow of fluids in specific directions.
3. Shock Absorption: Rubber balls have shock-absorbing properties, making them suitable for applications where impact protection or vibration dampening is required. They absorb and dissipate energy, reducing the risk of damage.
4. Friction Reduction: Rubber balls can reduce friction and wear between moving parts, which is beneficial in applications that involve contact with other surfaces, such as conveyor systems or industrial machinery.
5. Temperature Tolerance: Depending on the type of rubber, rubber balls can exhibit good temperature tolerance, maintaining their properties over a range of temperatures. Some rubber materials are suitable for both low and high-temperature environments.
6. Chemical Resistance: Certain rubber materials are resistant to various chemicals, acids, and solvents. This makes them suitable for applications where exposure to different substances is likely.
7. Electrical Insulation: Many rubber materials have good electrical insulation properties, making them useful for applications where non-conductivity is required, such as in electrical components or insulators.
8. Biocompatibility: Some rubber materials are biocompatible and safe for use in medical and healthcare applications, making them suitable for medical devices and equipment.
steps | The process flow | Process flow name | Machinery and equipment/measuring equipment | features | Special features symbols | note | ||||
product | product | |||||||||
1 | □ | Rubber material | visual | / | / | / | ||||
2 | ◇ | IQC | Hardness tester | hardness | / | ★ | ||||
Tensile machine | Tensile strength | / | / | |||||||
Tensile machine | elongation | / | / | |||||||
hydrometer | The proportion of | / | / | |||||||
Aging test chamber | The compression permanent deformation | / | / | |||||||
3 | □ | Mixing | mixer | / | Material thicknessmm | / | ||||
4 | ◇ | IQC | rheometer | TS2 | / | / | ||||
TS50 | / | / | ||||||||
TS90 | / | / | ||||||||
Hardness tester | hardness | / | ★ | |||||||
5 | □ | Cutting edge /blanking | Cutting machine | / | Is long | / | ||||
Material weight | / | |||||||||
6 | □ | moulding | 300 t hot molding machine, automatic monitoring | / | The molding pressure (kgcm2) | ★ | ||||
/ | Molding time | ★ | ||||||||
/ | Mold temperature | ★ | ||||||||
visual | appearance | / | / | |||||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
7 | □ | IPQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
8 | □ | deflashing | visual | appearance | / | / | ||||
Automatic disassembly machine | / | speed | / | |||||||
/ | time | / | ||||||||
9 | □ | QC | Scissors/knife | appearance | / | / |
steps | The process flow | Process flow name | Machinery and equipment/measuring equipment | features | Special features symbols | note | ||||
product | process | |||||||||
10 | ◇ | FQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
11 | □ | cleaning | Plastic basket | / | / | / | Manual cleaning | |||
/ | / | / | ||||||||
/ | / | / | ||||||||
12 | □ | Post curing | The oven | / | time | ★ | ||||
/ | The temperature | ★ | ||||||||
13 | □ | Packing | Electronic says | Single - | / | / | ||||
Baling press | The number of | / | / | |||||||
The printer | The labe | / | / | |||||||
visual | The cartons | / | / | |||||||
14 | ◇ | OQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
visual | check | / | / | |||||||
visual | weighing | / | / | |||||||
15 | □ | Warehousing /delivery | transport cart | Delivery note | / | / | ||||
Courier | / | / | ||||||||
Put in storage | / | / | ||||||||
note | 1.“◇”Said inspection、“□”Said processing、“↓”Said handling、“△”Said storage、“▲”Said reworking/repairing | |||||||||
2.“★”Said product function and process of key special feature symbol; |
Valves and Fluid Control:
Rubber balls are used in check valves, ball valves, and other types of valves to create a reliable seal and control the flow of liquids and gases.
Pumps and Pump Systems:
Rubber balls are used as valve components and diaphragms in pumps to create pressure differentials and control fluid movement.
Sealing Applications:
Rubber balls are employed as sealing elements in applications where leakage prevention is crucial, such as gaskets, seals, and closures.
Bearings and Bushings:
Rubber balls are used in anti-vibration mounts, shock absorbers, and bearings to dampen vibrations and reduce friction.
Conveyor Systems:
Rubber balls can be used in conveyor systems to create a buffer between moving parts, reduce friction, and prevent damage.
Noise Dampening:
Rubber balls are used in various applications to dampen noise and vibrations, such as in machinery, automotive parts, and industrial equipment.
Sports and Recreation:
Rubber balls are commonly used in sports equipment such as soccer balls, basketballs, tennis balls, and golf balls.
Medical Devices:
Rubber balls find applications in medical devices such as check valves, surgical instruments, and components of medical equipment.
Laboratory Equipment:
Rubber balls are used in laboratory equipment for mixing, stirring, and agitating substances in containers.
Automotive Industry:
Rubber balls are used in automotive applications for various purposes, including sealing, damping, and control mechanisms.
Consumer Products:
Rubber balls are used in a variety of consumer products like toys, erasers, doorstops, and furniture bumpers.
Aerospace and Aviation:
Rubber balls can be used in aerospace applications for sealing, vibration damping, and other specialized needs.