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1.Raw-Material Brand: | DuPont (US) / Dow Corning (Germany) / Bayer (Germany) / 3M |
2.Type: | Custom |
3.Material Type: | NBR / FKM / Silicone/EPDM/HNBR/CR/ACM... |
4.Size: | Customize |
5.Products Application | Metallurgical, chemical, engineering, construction, mining, petroleum machinery |
6.Color: | Black, white, red, or any customize |
7.Parameters: | Temperature from -60° C to +220° C in different material |
8.Factory Certificate | IATF 16949:2016 and ISO9001, ISO14001 certificated |
9.Product Certificate | KTW-W270/ Watermark/ LFGB / RoHs/REACH/FDA |
1. Flexibility and Elasticity: Customized rubber parts offer exceptional flexibility and elasticity, allowing them to easily deform and return to their original shape without permanent damage. This flexibility enables rubber parts to adapt to various shapes and sizes, ensuring a perfect fit and optimal functionality.
2. Superior Sealing Properties: Custom rubber parts, such as seals, gaskets, and O-rings, are designed to provide excellent sealing capabilities. They create reliable and tight seals between mating surfaces, effectively preventing leakage of fluids, gases, or contaminants. Customization ensures that the rubber parts are precisely engineered to meet specific sealing requirements.
3. Chemical Resistance: Customized rubber parts can be tailored to exhibit excellent resistance to a wide range of chemicals, including oils, solvents, acids, bases, and fuels. This resistance ensures the integrity and longevity of rubber components when exposed to harsh or corrosive environments, making them highly suitable for specialized applications.
4. Enhanced Durability and Longevity: Custom rubber parts are engineered for durability and long service life. They are designed to withstand abrasion, wear, and degradation caused by weathering, UV radiation, and other environmental factors. Customization allows for the selection of materials and formulations that optimize durability and performance.
5. Vibration and Noise Dampening: Custom rubber parts can be specifically designed to possess excellent vibration isolation properties. They effectively absorb and dampen vibrations, reducing noise transmission and preventing damage to equipment or structures. Customized rubber mounts, bushings, and isolators provide tailored solutions for vibration and noise control.
6. Tailored Thermal and Electrical Insulation: Custom rubber parts can be designed to provide superior thermal and electrical insulation properties. They can be engineered to maintain temperature stability, prevent heat loss or gain, and offer optimal electrical insulation for specific applications.
7. Enhanced Grip and Non-Slip Properties: Custom rubber parts can be customized to provide exceptional traction and grip. This is particularly important in applications that require slip resistance or enhanced grip for safety and control. Customized rubber coatings, mats, and grips offer tailored solutions to meet specific grip requirements.
8. Reduced Friction: Custom rubber parts can be designed to minimize frictional resistance, allowing for smooth movement or sliding. They can be engineered with low-friction properties to reduce wear and improve efficiency in mechanical systems.
9. Precision Molded and Fabricated: Custom rubber parts are manufactured with precision molding and fabrication techniques. This ensures that they are accurately molded or fabricated into the desired shapes, sizes, and configurations, meeting specific design requirements and tolerances.
10. Custom Environmental Resistance: Customized rubber parts can be engineered to withstand specific environmental factors such as moisture, sunlight, ozone, and chemicals. They can be tailored to maintain their performance and integrity in challenging conditions, making them ideal for specialized applications in various industries.
steps | The process flow | Process flow name | Machinery and equipment/measuring equipment | features | Special features symbols | note | ||||
product | product | |||||||||
1 | □ | Rubber material | visual | / | / | / | ||||
2 |
| IQC | Hardness tester | hardness | / | ★ | ||||
Tensile machine | Tensile strength | / | / | |||||||
Tensile machine | elongation | / | / | |||||||
hydrometer | The proportion of | / | / | |||||||
Aging test chamber | The compression permanent deformation | / | / | |||||||
3 | □ | Mixing | mixer | / | Material thicknessmm | / | ||||
4 | ◇ | IQC | rheometer | TS2 | / | / | ||||
TS50 | / | / | ||||||||
TS90 | / | / | ||||||||
Hardness tester | hardness | / | ★ | |||||||
5 | □ | Cutting edge | Cutting machine | / | Is long | / | ||||
Material weight | / | |||||||||
6 |
| moulding | 300 t hot molding machine, automatic monitoring | / | The molding pressure (kgcm2) | ★ | ||||
/ | Molding time | ★ | ||||||||
/ | Mold temperature | ★ | ||||||||
visual | appearance | / | / | |||||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
7 | □ | IPQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
8 | □ | deflashing | visual | appearance | / | / | ||||
Automatic disassembly machine | / | speed | / | |||||||
/ | time | / | ||||||||
9 | □ | QC | Scissors/knife | appearance | / | / |
steps | The process flow | Process flow name | Machinery and equipment/measuring equipment | features | Special features symbols | note | ||||
product | process | |||||||||
10 | ◇ | FQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
11 | □ | cleaning | Plastic basket | / | / | / | Manual cleaning | |||
/ | / | / | ||||||||
/ | / | / | ||||||||
12 | □ | Post curing | The oven | / | time | ★ | ||||
/ | The temperature | ★ | ||||||||
13 | □ | Packing | Electronic says | Single - | / | / | ||||
Baling press | The number of | / | / | |||||||
The printer | The labe | / | / | |||||||
visual | The cartons | / | / | |||||||
14 | ◇ | OQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
visual | check | / | / | |||||||
visual | weighing | / | / | |||||||
15 | □ | Warehousing | transport cart | Delivery note | / | / | ||||
Courier | / | / | ||||||||
Put in storage | / | / | ||||||||
note | 1.“◇”Said inspection、“□”Said processing、“↓”Said handling、“△”Said storage、“▲”Said reworking/repairing | |||||||||
2.“★”Said product function and process of key special feature symbol; |
1. The automotive industry heavily relies on rubber parts for a wide range of applications. These parts, including seals, gaskets, O-rings, bushings, mounts, hoses, and belts, play crucial roles in ensuring proper sealing, vibration isolation, noise reduction, fluid transfer, and power transmission within automotive components such as engines, suspension systems, and HVAC systems.
2. Rubber parts also find extensive use in the construction and infrastructure sectors. They are utilized for sealing, insulation, and protection purposes. These parts can be found in building expansion joints, window and door seals, roofing systems, bridge bearings, and anti-vibration pads. By offering water resistance, thermal insulation, structural integrity, and vibration dampening, rubber parts contribute to the durability and functionality of various construction and infrastructure projects.
3. In the medical and pharmaceutical industries, rubber parts play a crucial role in medical devices, equipment, and pharmaceutical processing equipment. These parts, such as seals, gaskets, tubing, and diaphragms, are designed to meet stringent requirements for biocompatibility, chemical resistance, and sterilization. By providing reliable sealing, these rubber parts ensure the safety and effectiveness of medical and pharmaceutical processes.
4. Rubber parts are also widely used in consumer goods for sealing, cushioning, and protection purposes. These parts can be found in appliances, electronics, sporting equipment, toys, and furniture. By ensuring proper sealing, shock absorption, vibration dampening, and safety features, rubber parts contribute to the functionality and safety of various consumer products.
5. In marine and offshore environments, rubber parts are highly valued for their resistance to water, salt, and harsh conditions. They are utilized in boat and ship components, offshore platforms, and marine equipment. By providing sealing, cushioning, and protection against water ingress, corrosion, and impacts, rubber parts contribute to the reliability and longevity of marine and offshore applications.
1.Raw-Material Brand: | DuPont (US) / Dow Corning (Germany) / Bayer (Germany) / 3M |
2.Type: | Custom |
3.Material Type: | NBR / FKM / Silicone/EPDM/HNBR/CR/ACM... |
4.Size: | Customize |
5.Products Application | Metallurgical, chemical, engineering, construction, mining, petroleum machinery |
6.Color: | Black, white, red, or any customize |
7.Parameters: | Temperature from -60° C to +220° C in different material |
8.Factory Certificate | IATF 16949:2016 and ISO9001, ISO14001 certificated |
9.Product Certificate | KTW-W270/ Watermark/ LFGB / RoHs/REACH/FDA |
1. Flexibility and Elasticity: Customized rubber parts offer exceptional flexibility and elasticity, allowing them to easily deform and return to their original shape without permanent damage. This flexibility enables rubber parts to adapt to various shapes and sizes, ensuring a perfect fit and optimal functionality.
2. Superior Sealing Properties: Custom rubber parts, such as seals, gaskets, and O-rings, are designed to provide excellent sealing capabilities. They create reliable and tight seals between mating surfaces, effectively preventing leakage of fluids, gases, or contaminants. Customization ensures that the rubber parts are precisely engineered to meet specific sealing requirements.
3. Chemical Resistance: Customized rubber parts can be tailored to exhibit excellent resistance to a wide range of chemicals, including oils, solvents, acids, bases, and fuels. This resistance ensures the integrity and longevity of rubber components when exposed to harsh or corrosive environments, making them highly suitable for specialized applications.
4. Enhanced Durability and Longevity: Custom rubber parts are engineered for durability and long service life. They are designed to withstand abrasion, wear, and degradation caused by weathering, UV radiation, and other environmental factors. Customization allows for the selection of materials and formulations that optimize durability and performance.
5. Vibration and Noise Dampening: Custom rubber parts can be specifically designed to possess excellent vibration isolation properties. They effectively absorb and dampen vibrations, reducing noise transmission and preventing damage to equipment or structures. Customized rubber mounts, bushings, and isolators provide tailored solutions for vibration and noise control.
6. Tailored Thermal and Electrical Insulation: Custom rubber parts can be designed to provide superior thermal and electrical insulation properties. They can be engineered to maintain temperature stability, prevent heat loss or gain, and offer optimal electrical insulation for specific applications.
7. Enhanced Grip and Non-Slip Properties: Custom rubber parts can be customized to provide exceptional traction and grip. This is particularly important in applications that require slip resistance or enhanced grip for safety and control. Customized rubber coatings, mats, and grips offer tailored solutions to meet specific grip requirements.
8. Reduced Friction: Custom rubber parts can be designed to minimize frictional resistance, allowing for smooth movement or sliding. They can be engineered with low-friction properties to reduce wear and improve efficiency in mechanical systems.
9. Precision Molded and Fabricated: Custom rubber parts are manufactured with precision molding and fabrication techniques. This ensures that they are accurately molded or fabricated into the desired shapes, sizes, and configurations, meeting specific design requirements and tolerances.
10. Custom Environmental Resistance: Customized rubber parts can be engineered to withstand specific environmental factors such as moisture, sunlight, ozone, and chemicals. They can be tailored to maintain their performance and integrity in challenging conditions, making them ideal for specialized applications in various industries.
steps | The process flow | Process flow name | Machinery and equipment/measuring equipment | features | Special features symbols | note | ||||
product | product | |||||||||
1 | □ | Rubber material | visual | / | / | / | ||||
2 |
| IQC | Hardness tester | hardness | / | ★ | ||||
Tensile machine | Tensile strength | / | / | |||||||
Tensile machine | elongation | / | / | |||||||
hydrometer | The proportion of | / | / | |||||||
Aging test chamber | The compression permanent deformation | / | / | |||||||
3 | □ | Mixing | mixer | / | Material thicknessmm | / | ||||
4 | ◇ | IQC | rheometer | TS2 | / | / | ||||
TS50 | / | / | ||||||||
TS90 | / | / | ||||||||
Hardness tester | hardness | / | ★ | |||||||
5 | □ | Cutting edge | Cutting machine | / | Is long | / | ||||
Material weight | / | |||||||||
6 |
| moulding | 300 t hot molding machine, automatic monitoring | / | The molding pressure (kgcm2) | ★ | ||||
/ | Molding time | ★ | ||||||||
/ | Mold temperature | ★ | ||||||||
visual | appearance | / | / | |||||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
7 | □ | IPQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
8 | □ | deflashing | visual | appearance | / | / | ||||
Automatic disassembly machine | / | speed | / | |||||||
/ | time | / | ||||||||
9 | □ | QC | Scissors/knife | appearance | / | / |
steps | The process flow | Process flow name | Machinery and equipment/measuring equipment | features | Special features symbols | note | ||||
product | process | |||||||||
10 | ◇ | FQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
11 | □ | cleaning | Plastic basket | / | / | / | Manual cleaning | |||
/ | / | / | ||||||||
/ | / | / | ||||||||
12 | □ | Post curing | The oven | / | time | ★ | ||||
/ | The temperature | ★ | ||||||||
13 | □ | Packing | Electronic says | Single - | / | / | ||||
Baling press | The number of | / | / | |||||||
The printer | The labe | / | / | |||||||
visual | The cartons | / | / | |||||||
14 | ◇ | OQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
visual | check | / | / | |||||||
visual | weighing | / | / | |||||||
15 | □ | Warehousing | transport cart | Delivery note | / | / | ||||
Courier | / | / | ||||||||
Put in storage | / | / | ||||||||
note | 1.“◇”Said inspection、“□”Said processing、“↓”Said handling、“△”Said storage、“▲”Said reworking/repairing | |||||||||
2.“★”Said product function and process of key special feature symbol; |
1. The automotive industry heavily relies on rubber parts for a wide range of applications. These parts, including seals, gaskets, O-rings, bushings, mounts, hoses, and belts, play crucial roles in ensuring proper sealing, vibration isolation, noise reduction, fluid transfer, and power transmission within automotive components such as engines, suspension systems, and HVAC systems.
2. Rubber parts also find extensive use in the construction and infrastructure sectors. They are utilized for sealing, insulation, and protection purposes. These parts can be found in building expansion joints, window and door seals, roofing systems, bridge bearings, and anti-vibration pads. By offering water resistance, thermal insulation, structural integrity, and vibration dampening, rubber parts contribute to the durability and functionality of various construction and infrastructure projects.
3. In the medical and pharmaceutical industries, rubber parts play a crucial role in medical devices, equipment, and pharmaceutical processing equipment. These parts, such as seals, gaskets, tubing, and diaphragms, are designed to meet stringent requirements for biocompatibility, chemical resistance, and sterilization. By providing reliable sealing, these rubber parts ensure the safety and effectiveness of medical and pharmaceutical processes.
4. Rubber parts are also widely used in consumer goods for sealing, cushioning, and protection purposes. These parts can be found in appliances, electronics, sporting equipment, toys, and furniture. By ensuring proper sealing, shock absorption, vibration dampening, and safety features, rubber parts contribute to the functionality and safety of various consumer products.
5. In marine and offshore environments, rubber parts are highly valued for their resistance to water, salt, and harsh conditions. They are utilized in boat and ship components, offshore platforms, and marine equipment. By providing sealing, cushioning, and protection against water ingress, corrosion, and impacts, rubber parts contribute to the reliability and longevity of marine and offshore applications.