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1.Raw-Material Brand: | DuPont (US) / Dow Corning (Germany) / Bayer (Germany) / 3M |
2.Type: | According to brand or customize |
3.Material Type: | NBR / FKM / Silicone/EPDM/HNBR/CR/ACM... |
4.Size: | Standard and Customize |
5.Products Application | Metallurgical, chemical, engineering, construction, mining, petroleum machinery |
6.Color: | Black, white, red, or any customize |
7.Parameters: | Temperature from -60° C to +220° C in different material |
8.Factory Certificate | IATF 16949:2016 and ISO9001, ISO14001 certificated |
9.Product Certificate | KTW-W270/ Watermark/ LFGB / RoHs/REACH/FDA |
1. Sealing and Leakage Prevention: Rubber gaskets are highly effective at creating a tight seal between two surfaces, preventing the leakage of fluids such as oil, coolant, and fuel. This is crucial for maintaining the proper functioning of the motorcycle's engine, transmission, and other systems.
2. Vibration Dampening: Motorcycles are subject to vibrations and mechanical movements during operation. Rubber gaskets can absorb and dampen these vibrations, reducing the likelihood of components becoming loose or damaged due to constant movement.
3. Thermal Resistance: Rubber gaskets can withstand a range of temperatures, making them suitable for motorcycle engines that generate heat during operation. They help prevent heat transfer between different components, reducing the risk of overheating.
4. Chemical Resistance: Rubber gaskets are often resistant to various chemicals, oils, and fuels, which are commonly found in motorcycle systems. This resistance ensures that the gasket material won't degrade or break down when exposed to these substances.
5. Easy Installation: Rubber gaskets are usually flexible and easy to manipulate, allowing for simpler installation compared to rigid gasket materials. They can conform to irregular surfaces, helping to ensure a proper seal even on non-uniform mating surfaces.
6. Reduced Noise Transmission: Rubber's properties help dampen noise transmission between different components, contributing to a quieter ride and reduced operational noise.
7. Electrical Insulation: Rubber is an insulating material, which can be beneficial for preventing electrical conductivity between certain motorcycle components.
8. Flexibility and Adaptability: Rubber gaskets can adapt to slight variations in mating surfaces, compensating for minor imperfections and irregularities, which might be challenging for more rigid gasket materials.
steps | The process flow | Process flow name | Machinery and equipment/measuring equipment | features | Special features symbols | note | ||||
product | product | |||||||||
1 | □ | Rubber material | visual | / | / | / | ||||
2 | ◇ | IQC | Hardness tester | hardness | / | ★ | ||||
Tensile machine | Tensile strength | / | / | |||||||
Tensile machine | elongation | / | / | |||||||
hydrometer | The proportion of | / | / | |||||||
Aging test chamber | The compression permanent deformation | / | / | |||||||
3 | □ | Mixing | mixer | / | Material thicknessmm | / | ||||
4 | ◇ | IQC | rheometer | TS2 | / | / | ||||
TS50 | / | / | ||||||||
TS90 | / | / | ||||||||
Hardness tester | hardness | / | ★ | |||||||
5 | □ | Cutting edge /blanking | Cutting machine | / | Is long | / | ||||
Material weight | / | |||||||||
6 | □ | moulding | 300 t hot molding machine, automatic monitoring | / | The molding pressure (kgcm2) | ★ | ||||
/ | Molding time | ★ | ||||||||
/ | Mold temperature | ★ | ||||||||
visual | appearance | / | / | |||||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
7 | □ | IPQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
8 | □ | deflashing | visual | appearance | / | / | ||||
Automatic disassembly machine | / | speed | / | |||||||
/ | time | / | ||||||||
9 | □ | QC | Scissors/knife | appearance | / | / |
steps | The process flow | Process flow name | Machinery and equipment/measuring equipment | features | Special features symbols | note | ||||
product | process | |||||||||
10 | ◇ | FQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
11 | □ | cleaning | Plastic basket | / | / | / | Manual cleaning | |||
/ | / | / | ||||||||
/ | / | / | ||||||||
12 | □ | Post curing | The oven | / | time | ★ | ||||
/ | The temperature | ★ | ||||||||
13 | □ | Packing | Electronic says | Single - | / | / | ||||
Baling press | The number of | / | / | |||||||
The printer | The labe | / | / | |||||||
visual | The cartons | / | / | |||||||
14 | ◇ | OQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
visual | check | / | / | |||||||
visual | weighing | / | / | |||||||
15 | □ | Warehousing /delivery | transport cart | Delivery note | / | / | ||||
Courier | / | / | ||||||||
Put in storage | / | / | ||||||||
note | 1.“◇”Said inspection、“□”Said processing、“↓”Said handling、“△”Said storage、“▲”Said reworking/repairing | |||||||||
2.“★”Said product function and process of key special feature symbol; |
1. Engine Gaskets: Rubber gaskets are widely used in the motorcycle engine to create a reliable seal between various engine components. They are used in areas such as the cylinder head, cylinder base, valve covers, oil pan, and timing cover to prevent oil, coolant, and combustion gases from leaking.
2. Carburetor and Fuel System: Rubber gaskets are applied in the motorcycle's carburetor and fuel system to seal the interfaces between the carburetor body, fuel tank, and other components. They help maintain proper fuel flow and prevent fuel leaks.
3. Exhaust System: Motorcycle rubber gaskets are used in the exhaust system to create a tight seal between exhaust pipes, mufflers, and other components. They prevent exhaust gas leaks and contribute to efficient exhaust system operation.
4. Intake System: Rubber gaskets are used in the motorcycle's intake system to seal the interfaces between the intake manifold, air filter housing, and throttle body. They help ensure proper air intake and prevent the entry of dirt and debris into the engine.
5. Transmission and Gearbox: Rubber gaskets are used in the motorcycle's transmission and gearbox to seal various covers and housings, preventing oil leaks and ensuring smooth gear shifting.
6. Water Pump and Cooling System: Motorcycle rubber gaskets are applied in the water pump and cooling system to seal the connections between the water pump, radiator, and engine, preventing coolant leaks and maintaining proper engine temperature.
7. Chaincase and Drive System: Rubber gaskets are used in the chaincase and drive system to seal covers and housings, preventing oil leaks and ensuring proper lubrication of the chain and sprockets.
8. Frame and Body: Rubber gaskets are also used in certain areas of the motorcycle's frame and body, such as the fairings and panels, to create a weatherproof seal and protect internal components.
1.Raw-Material Brand: | DuPont (US) / Dow Corning (Germany) / Bayer (Germany) / 3M |
2.Type: | According to brand or customize |
3.Material Type: | NBR / FKM / Silicone/EPDM/HNBR/CR/ACM... |
4.Size: | Standard and Customize |
5.Products Application | Metallurgical, chemical, engineering, construction, mining, petroleum machinery |
6.Color: | Black, white, red, or any customize |
7.Parameters: | Temperature from -60° C to +220° C in different material |
8.Factory Certificate | IATF 16949:2016 and ISO9001, ISO14001 certificated |
9.Product Certificate | KTW-W270/ Watermark/ LFGB / RoHs/REACH/FDA |
1. Sealing and Leakage Prevention: Rubber gaskets are highly effective at creating a tight seal between two surfaces, preventing the leakage of fluids such as oil, coolant, and fuel. This is crucial for maintaining the proper functioning of the motorcycle's engine, transmission, and other systems.
2. Vibration Dampening: Motorcycles are subject to vibrations and mechanical movements during operation. Rubber gaskets can absorb and dampen these vibrations, reducing the likelihood of components becoming loose or damaged due to constant movement.
3. Thermal Resistance: Rubber gaskets can withstand a range of temperatures, making them suitable for motorcycle engines that generate heat during operation. They help prevent heat transfer between different components, reducing the risk of overheating.
4. Chemical Resistance: Rubber gaskets are often resistant to various chemicals, oils, and fuels, which are commonly found in motorcycle systems. This resistance ensures that the gasket material won't degrade or break down when exposed to these substances.
5. Easy Installation: Rubber gaskets are usually flexible and easy to manipulate, allowing for simpler installation compared to rigid gasket materials. They can conform to irregular surfaces, helping to ensure a proper seal even on non-uniform mating surfaces.
6. Reduced Noise Transmission: Rubber's properties help dampen noise transmission between different components, contributing to a quieter ride and reduced operational noise.
7. Electrical Insulation: Rubber is an insulating material, which can be beneficial for preventing electrical conductivity between certain motorcycle components.
8. Flexibility and Adaptability: Rubber gaskets can adapt to slight variations in mating surfaces, compensating for minor imperfections and irregularities, which might be challenging for more rigid gasket materials.
steps | The process flow | Process flow name | Machinery and equipment/measuring equipment | features | Special features symbols | note | ||||
product | product | |||||||||
1 | □ | Rubber material | visual | / | / | / | ||||
2 | ◇ | IQC | Hardness tester | hardness | / | ★ | ||||
Tensile machine | Tensile strength | / | / | |||||||
Tensile machine | elongation | / | / | |||||||
hydrometer | The proportion of | / | / | |||||||
Aging test chamber | The compression permanent deformation | / | / | |||||||
3 | □ | Mixing | mixer | / | Material thicknessmm | / | ||||
4 | ◇ | IQC | rheometer | TS2 | / | / | ||||
TS50 | / | / | ||||||||
TS90 | / | / | ||||||||
Hardness tester | hardness | / | ★ | |||||||
5 | □ | Cutting edge /blanking | Cutting machine | / | Is long | / | ||||
Material weight | / | |||||||||
6 | □ | moulding | 300 t hot molding machine, automatic monitoring | / | The molding pressure (kgcm2) | ★ | ||||
/ | Molding time | ★ | ||||||||
/ | Mold temperature | ★ | ||||||||
visual | appearance | / | / | |||||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
7 | □ | IPQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
8 | □ | deflashing | visual | appearance | / | / | ||||
Automatic disassembly machine | / | speed | / | |||||||
/ | time | / | ||||||||
9 | □ | QC | Scissors/knife | appearance | / | / |
steps | The process flow | Process flow name | Machinery and equipment/measuring equipment | features | Special features symbols | note | ||||
product | process | |||||||||
10 | ◇ | FQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
11 | □ | cleaning | Plastic basket | / | / | / | Manual cleaning | |||
/ | / | / | ||||||||
/ | / | / | ||||||||
12 | □ | Post curing | The oven | / | time | ★ | ||||
/ | The temperature | ★ | ||||||||
13 | □ | Packing | Electronic says | Single - | / | / | ||||
Baling press | The number of | / | / | |||||||
The printer | The labe | / | / | |||||||
visual | The cartons | / | / | |||||||
14 | ◇ | OQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
visual | check | / | / | |||||||
visual | weighing | / | / | |||||||
15 | □ | Warehousing /delivery | transport cart | Delivery note | / | / | ||||
Courier | / | / | ||||||||
Put in storage | / | / | ||||||||
note | 1.“◇”Said inspection、“□”Said processing、“↓”Said handling、“△”Said storage、“▲”Said reworking/repairing | |||||||||
2.“★”Said product function and process of key special feature symbol; |
1. Engine Gaskets: Rubber gaskets are widely used in the motorcycle engine to create a reliable seal between various engine components. They are used in areas such as the cylinder head, cylinder base, valve covers, oil pan, and timing cover to prevent oil, coolant, and combustion gases from leaking.
2. Carburetor and Fuel System: Rubber gaskets are applied in the motorcycle's carburetor and fuel system to seal the interfaces between the carburetor body, fuel tank, and other components. They help maintain proper fuel flow and prevent fuel leaks.
3. Exhaust System: Motorcycle rubber gaskets are used in the exhaust system to create a tight seal between exhaust pipes, mufflers, and other components. They prevent exhaust gas leaks and contribute to efficient exhaust system operation.
4. Intake System: Rubber gaskets are used in the motorcycle's intake system to seal the interfaces between the intake manifold, air filter housing, and throttle body. They help ensure proper air intake and prevent the entry of dirt and debris into the engine.
5. Transmission and Gearbox: Rubber gaskets are used in the motorcycle's transmission and gearbox to seal various covers and housings, preventing oil leaks and ensuring smooth gear shifting.
6. Water Pump and Cooling System: Motorcycle rubber gaskets are applied in the water pump and cooling system to seal the connections between the water pump, radiator, and engine, preventing coolant leaks and maintaining proper engine temperature.
7. Chaincase and Drive System: Rubber gaskets are used in the chaincase and drive system to seal covers and housings, preventing oil leaks and ensuring proper lubrication of the chain and sprockets.
8. Frame and Body: Rubber gaskets are also used in certain areas of the motorcycle's frame and body, such as the fairings and panels, to create a weatherproof seal and protect internal components.